Product Description
Product Description:
|
Product Name |
Double acting high mechanical lock nut hydraulic cylinder |
| Model | KET-CLLRS |
| Max. Working Pressure | 70Mpa |
| Capacity | 50-1000T |
| Stroke | 50-300mm |
| Weight | 31-1559KG |
| Features |
1.Double acting, hydraulic return. 2.Mechanical nut locking, provides the most secure protection. 3.Special cylinder design withstands side-loads up to 10%. 4.Built-in safety valve helps to prevent damage in case of accidental over pressurization. 5.Scraper seal design reduces contamination, extending cylinder life. 6.Standard rigid deep groove saddle, can choose a 5 degree tilt saddle to adapt to component unevenly situation. 7.Optional tube or plate hydraulic check valve or one-way throttle valve, to ensure the safety of the lifting and falling processes. 8.3/8″-18NPT coupler and dust cap included on all models. |
Company Introduction:
ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. is a manufacturer engaged in designing and manufacturing hydraulic cylinders (capacity covers from 10-1000 tons), synchronous PLC hydraulic system, hydraulic pumps, hydraulic torque wrenches, and electric torque wrenches, and hydraulic components.
Our products have been widely used in industrial field such as steel plant, cement industry, chemical and refinery, bridge, railway construction and maintenance.
We successfully transformed from OEM manufacturer for Enerpac, Titan, to create our own brand KIET, and our factory has been approved by CE, ISO9001:2015 consecutively. Our customers includes many big Chinese industrial companies, such as China Petroleum, Baosteel, Sinopec, China State Grid, Xihu (West Lake) Dis. Shipyards, China Railway Construction Corporation. Our synchronous PLC hydraulic system had played a great role in the China high-speed railway constructions. In 2011, our sales revenue reached 30 million USD, making us 1 of the leaders in the Chinese hydraulic cylinders market especially in the extra-high hydraulic cylinders for industrial area and construction field.
Packing and delivery:
Certifications:
Contact Information:
Silvia Chen
Sales Manager
ZheJiang CHINAMFG Machinery Manufactury Co., Ltd.
No.199,Jinger Road,Economic Development Zone,HangZhou,ZheJiang ,China
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What safety considerations are important when working with hydraulic rams?
Working with hydraulic rams requires careful attention to safety to prevent accidents and ensure the well-being of personnel. Here’s a detailed explanation of important safety considerations:
1. Pressure Hazards: Hydraulic rams operate under high pressure, which can pose significant hazards if not properly managed. It is crucial to follow manufacturer guidelines and industry standards regarding maximum pressure limits. Pressure relief valves should be installed to prevent overpressurization, and pressure gauges should be used to monitor the system’s pressure levels.
2. Personal Protective Equipment (PPE): Workers involved in the operation or maintenance of hydraulic rams should wear appropriate personal protective equipment. This may include safety glasses, gloves, protective clothing, and steel-toe boots. PPE helps protect against potential hazards such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
3. Lockout/Tagout Procedures: Before performing any maintenance or repair tasks on a hydraulic ram, proper lockout/tagout procedures must be followed. This involves isolating the hydraulic system from its power source, de-energizing the equipment, and securing it with lockout devices or tags to prevent unintentional startup. Lockout/tagout procedures ensure that the ram remains in a safe and non-operational state during maintenance activities.
4. Training and Competence: Only trained and competent personnel should operate or work on hydraulic rams. Proper training ensures that individuals understand the safe operating procedures, potential hazards, and emergency protocols associated with hydraulic systems. Competent workers are familiar with the equipment’s limitations, maintenance requirements, and troubleshooting techniques.
5. Inspection and Maintenance: Regular inspection and maintenance of hydraulic rams are essential for safety. Components should be inspected for signs of wear, leaks, or damage. Any identified issues should be promptly addressed to prevent potential failures or accidents. Maintenance tasks should be performed following manufacturer recommendations and industry best practices.
6. Fluid Handling: Hydraulic fluid used in rams can be hazardous. It is important to handle hydraulic fluid with care, avoiding skin contact or ingestion. Spills should be cleaned up promptly, and proper waste disposal procedures should be followed. Material Safety Data Sheets (MSDS) provided by the hydraulic fluid manufacturer should be consulted for specific handling and disposal guidelines.
7. Risk Assessment: Before working with hydraulic rams, a thorough risk assessment should be conducted to identify potential hazards and implement appropriate safety measures. This assessment should consider factors such as system pressure, equipment stability, environmental conditions, and human factors. Mitigation strategies should be implemented to minimize risks and ensure a safe working environment.
By adhering to these safety considerations, including managing pressure hazards, using appropriate PPE, following lockout/tagout procedures, providing training and competence, conducting regular inspection and maintenance, handling fluids safely, and performing risk assessments, the risks associated with working with hydraulic rams can be effectively mitigated, promoting a safe working environment for all personnel involved.
Can hydraulic rams be employed in material handling equipment for pushing or lifting?
Yes, hydraulic rams are commonly employed in material handling equipment for pushing or lifting operations. Here’s a detailed explanation:
1. Pushing Operations: Material handling equipment, such as forklifts, pallet jacks, or skid steer loaders, often require the ability to push heavy loads. Hydraulic rams are utilized in these machines to provide the necessary pushing force. The hydraulic ram is connected to the machine’s hydraulic system and applies force to a pushing mechanism, such as forks or blades, allowing the equipment to move and push materials efficiently. The force generated by the hydraulic ram enables smooth and controlled pushing operations, enhancing productivity in material handling tasks.
2. Lifting Operations: Hydraulic rams are extensively employed in material handling equipment for lifting heavy loads. Equipment such as cranes, scissor lifts, or hydraulic elevators utilize hydraulic rams as lifting mechanisms. The hydraulic ram, typically in the form of a hydraulic cylinder, is connected to the equipment’s hydraulic system and exerts force to raise or lower the load. By extending or retracting the hydraulic ram, the equipment can lift or lower materials with precision. The hydraulic system provides the necessary power and control for safe and efficient lifting operations.
3. Load Capacity and Control: Hydraulic rams are designed to handle a wide range of load capacities in material handling equipment. The size and specifications of the hydraulic ram are determined based on the required lifting or pushing force. By selecting the appropriate hydraulic ram, material handling equipment can effectively handle various loads, from light to extremely heavy. Additionally, hydraulic systems offer precise control over the movement of the hydraulic ram, allowing operators to lift or push materials with accuracy and control, minimizing the risk of damage or accidents.
4. Safety Features: Material handling equipment employing hydraulic rams often incorporate safety features to ensure safe operation. These features may include overload protection, safety valves, or locking mechanisms to prevent accidental movement or collapse of the hydraulic ram. Safety measures contribute to the safe and reliable use of hydraulic rams in material handling equipment, protecting both operators and the materials being handled.
5. Versatility and Adaptability: Hydraulic rams offer versatility and adaptability in material handling equipment. They can be integrated into various types of equipment, including mobile or stationary machines, and are suitable for different environments and industries. Hydraulic rams can be customized to meet specific requirements, such as stroke length, speed, or load capacity, ensuring optimal performance in material handling applications.
In summary, hydraulic rams are commonly employed in material handling equipment for pushing or lifting operations. They provide the necessary force, load capacity, and control to efficiently handle materials. With their safety features, versatility, and adaptability, hydraulic rams play a crucial role in enhancing productivity and safety in material handling processes.
How does a hydraulic ram handle variations in hydraulic pressure?
A hydraulic ram is designed to handle variations in hydraulic pressure through the use of specific components and mechanisms. Here’s a detailed explanation:
1. Air Vessel: The air vessel, also known as the air chamber or air dome, is a crucial component in a hydraulic ram. It contains compressed air, which acts as a cushioning medium. When the hydraulic ram is in operation, variations in hydraulic pressure cause fluctuations in water flow. The air vessel absorbs these pressure fluctuations by compressing or expanding the air inside it. This helps maintain a more constant and steady flow of water through the ram.
2. Valve Mechanism: The valve mechanism in a hydraulic ram plays a significant role in handling variations in hydraulic pressure. During the drive phase, the valve opens, allowing water to enter the ram. As the water flows in, it gains velocity and momentum. When the hydraulic pressure reaches a certain threshold, the valve closes rapidly, creating a water hammer effect.
This water hammer effect generates a high-pressure pulse that lifts a portion of the water to a higher elevation. The valve opening and closing are controlled by the pressure differentials and the design of the valve mechanism. This mechanism helps regulate and stabilize the hydraulic pressure within the ram, enabling it to handle variations in pressure.
3. Waste Valve (Optional): Some hydraulic ram designs incorporate a waste valve. The waste valve serves as a safety mechanism to handle excessive pressure build-up. If the pressure inside the ram becomes too high, the waste valve opens, allowing excess water or air to escape. This prevents damage to the hydraulic ram and ensures its safe operation.
4. Seals and Gaskets: Seals and gaskets are essential components that prevent leakage of water or air from the hydraulic ram. They help maintain the necessary pressure differentials and ensure that variations in hydraulic pressure are effectively managed. By preventing leaks, the seals and gaskets contribute to the overall efficiency and performance of the hydraulic ram.
By utilizing these components and mechanisms, a hydraulic ram can effectively handle variations in hydraulic pressure. The air vessel, valve mechanism, optional waste valve, and sealing elements work together to maintain a stable flow and prevent damage to the ram, ensuring its reliable and efficient operation.
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editor by Dream 2024-11-05